• Efficient allocation of production factors, improve production delivery capacity, reduce waste

• Real-time control of production process, accurate traceability of production problems

• The system reduces the communication cost, and the production unit collaborates seamlessly

• Help to create a complete structure tree of equipment assets, basic information, BOM structure, operation and maintenance records, spare parts use, equipment files, operation logs, etc

• Structured and standardized management of spare parts and document information, information configuration engine technology, easy to use, operation configuration, clear application

• The system management dimension is more diversified, focusing not only on production indicators, but also on operational indicators, so as to truly reduce costs and increase efficiency

• The production unit is no longer isolated, using the independent and controllable ZQ-MOM core platform, comprehensive business collaboration, no longer split the business chain

• Driven by industrial big data, change the operation mode of factories

• Based on the self-developed production scheduling logic model, it can deal with the production of different types of orders

• Algorithm engine, precise constraints, and manual experience make the scheduling executable and operable

• EOS electronic whiteboard to realize production data monitoring and task kanban board of production workshop team

• Shift records, team meetings, safety training and other business needs

• Help the team leader to implement the point to point assignment and task tracking

• History tracing of safety, production downtime, defect analysis, etc

• Front-end (executor)

  With light weight, convenient and efficient as the core, mobile phone and PDA are recommended

• Message (delivery side)

  The use of TV, LED, to ensure the logistics pull information transfer efficiency

• Backend (analytics)

  Using PC, conference tablet, etc., to achieve data query and analysis

• Partners are managed uniformly in the system to realize the control of procurement quota and procurement limit

• Through ZQ-SRM system, complete the coordination of production plan, material requirement, purchase price, purchase document and drawing

• Purchase invoice reconciliation function, so that partners and procurement staff are not "upset"

• Paperless office, improve the efficiency of information transmission

• The whole process, standardized quality control, let the quality management become simple

• A variety of convenient data collection methods, manual + networking, improve efficiency and accuracy

• Quality problem warning upgrade system

• Scheduled reception

• Check and monitor production progress

• Work instruction and drawing management

• Report of completion

• Quality self-test

• Production Inquiry

• Abnormal call

• Rich library of component plugins for designers to use

• Flexible configuration for efficient application building

• Efficient development with low code for complex applications

• The backend engine helps with quick setup of processes, forms, organizations, permissions, content, messages, etc

• Smooth API service interface, supporting a large number of APP system access

• Industry application platform, continuous iterative upgrade

• "Extract" :

  Getting data out of the various raw business systems is a prerequisite for all work

• "Conversion" :

  According to the pre-designed rules, the extracted data is transformed to unify the originally heterogeneous data format

• "Mount" :

  The transformed data is imported into the data warehouse incrementally or completely as planned

• Informatization runs through the whole workshop and every employee

• Through the collection of production data, combined with production performance specifications, the automatic calculation of employee performance pay is realized

• Task distribution and confirmation, implementation and feedback, push

• Microservice framework, loosely coupled business links, and efficient expansion of front-end business

• With a powerful system platform, system development, implementation, API services

• Solid back-end cloud infrastructure; IoT suite and edge computing layer

• Plan-on-site linkage technology to ensure accurate delivery and implementation of plans

• Through a variety of scheduling strategies in the ZQ-APS system, the balance of capacity, efficiency and load is achieved

• Plan monitoring and completion report management make plan execution highly transparen

• Production staff: sign in, task, report work, Andon call, message, rationalization suggestions, learning

• Team leader: dispatch, performance, shift handover, suggestion tracking, accident report

• Workshop Manager: safety, quality, delivery efficiency, cost, team, environment

• Establish scientific, standardized, unified bar code rules

• Achieve one code in the end, improve the overall efficiency of the operation

• Control the production and logistics process through various bar code labels

• Supplier system management, let your partners grow with you

• Multi-dimensional performance appraisal, monitoring supplier production, delivery, service and other indicators, establish supplier rating

• Support and after-sales system quality feedback docking, quality data one-stop analysis, recovery

• Realize the comprehensive sharing of quality information and complete the forward and reverse quality traceability

• Maintenance workers pool all maintenance plans
  

• The system automatically monitors failure information, and AI algorithms help you propose preventive maintenance improvement suggestions

• Use mobile tools to perform on-site maintenance work, such as spot inspection, condition monitoring, work order execution, fault segmentation, etc., flexible and practical

• Build fault knowledge base, make maintenance more smooth, form enterprise knowledge assets

• Production staff: sign in, task, report work, Andon call/message, rationalization suggestions, learning

• Team leader: Dispatch, performance, shift/suggestion tracking, accident report

• Workshop Manager: Safety, quality, Delivery efficiency/cost, efficiency, team, environment

• System manager: user, system parameter setting

• Microservices, the system is as flexible as building blocks, enabling on-demand expansion and unlimited reuse

• Business, service configuration platform, so that platform development becomes easier

• Users only need to understand the business logic to join the software developers

• Cross-application data fusion calculation completes data extraction-transformation-loading

• Integrate the powerful Exceptionless distributed log to troubleshoot exceptions

• Help enterprises quickly build data pipelines between heterogeneous data sources

• The connection of each object can be completed through configuration to meet the individual needs

• The system begins with management and finally digitizes. ZQ-MES fully considers business process reengineering optimization, operation lean thinking, and system solidification

• Provide improvement support for lean production optimization through data analysis

• It fully supports Web, PC, MOP, PAD, PDA, APP, TV and other terminals

• Terminal data hyper-fusion, business end, executive end, management end, three-terminal interconnection

• Embedded social components, voice, picture, text, message interaction, make communication smooth

• Combined with MBOM management, the differentiation is calculated to facilitate the identification of difference items by personnel

• The material requirement list is automatically generated, so that the production material is clearly visible

• The system automatically calculates the material requirement plan to provide efficient support for supply chain collaboration

• Seamless connection with MES, PDM, ERP, APP

• Realize the basic information coordination, material demand coordination and order delivery coordination of the enterprise production workshop

• Supervise safety, quality and cost effectively, reduce cost, optimize manpower and improve efficiency

• More accurate MRP calculation, improve requisition accuracy

• DPS electronic sorting, improve sorting accuracy

• Multi-dimensional pull management to improve pull accuracy

• Factory inventory Management:Provide parts inventory inquiry, facilitate timely production and logistics arrangements

• Supplier Inventory Management:The factory can maintain and query the inventory of suppliers, make production plans and arrange procurement reasonably

• Material reconciliation:Automatically calculate the material information that should be settled, improve the efficiency of reconciliation between factory and supplier

• Through SPC, quality control KPI, Plato, CPK and other statistical analysis techniques, improve process prevention and diagnosis capabilities

• Scientific adjustment and improvement of machine and process based on real and accurate data

• Real-time monitoring quality data, abnormal alarm and related responsible person, improve the efficiency of problem handling

• Cooperate with ZQ-APS system to complete the balance between planned shutdown and regular inspection and maintenance, greatly improve the completion rate of regular inspection, and maximize the efficiency

• Combined with management cockpit technology, visual data is presented to help visually view key KPI indicators

• Realize 3D real-time display of on-site human, machine and material information

• Monitor workshop production, logistics, quality, equipment and other production related status information

• Guide all departments to work together, flat management

• A "one-stop" decision support system for management

• Fully support a variety of standard protocols, CNC systems, PLC, etc

• Machined equipment, assembly equipment, testing equipment, laboratory equipment, energy equipment and other comprehensive response

• Collect equipment data safely and quickly, and solve the data loss caused by the time difference between storage and PLC response

• Edge computing improves the efficiency of system-device and device-device interaction

• Support future-oriented data application expansion

• Data acquisition technology is used to map real data of human, machine, material, method, ring and measurement

• ESB bus technology is used to integrate the data of each system into the data pool to avoid data island

• Use data analysis models and algorithms to make management decisions more accurate

• Perform adequate digital simulation, analysis and optimization

• Information transfer from production design to field execution data unification

• Process planning (virtual world) → Manufacturing execution (real world)

• Whether long-term or short-term plans, are optimized, compared, and executable

• Simulate parallel resources to plan for limited resources

• At the same time, constraints such as resources, capabilities, requirements, and processes are checked to optimize the scheduling

• Big data accumulation, constantly enrich the knowledge base in practice, self-learning and optimization in operation

• Relying on the SAAS platform, it integrates cloud computing and big data analysis

• Mobile intelligent terminal equipment in one intelligent system

• The interaction with the physical process is realized through human-computer interaction

• Process control of picking operation, real-time display of work progress

• Light to guide the picking operation, highly automated

• Standardize the layout of warehouse shelves, improve the quality of packaging and strengthen the protection of parts

• Use quality traceability technology to complete the quality recovery of suppliers through the platform

• Supplier incoming quality self-inspection list, paperless management, into the quality traceability system

• Prevent suppliers from malicious modification of batch information, and use the system to improve the rationality and accuracy of incoming material information

• Easy access to enterprise business systems, breaking the data island

• Deep interactive analysis, full dimensional display of graphs and charts

• Different roles are assigned to corresponding data and kanban boards

• Meet the business data needs of personnel at all levels and positions

• Transparency, data speak

• Fully support app, web, small program, provide targeted solutions

• Touch large screen, TV kanban board, tablet, mobile phone and other mobile terminal display

• Cover multi-role, full scene, one-stop solution to the problem

• Apply ETL, MDC intermediate suite to complete the rapid data collection of various devices

• Adapt to mainstream communication protocols, operating systems, PLC

• Support data recognition for multi-format text

• Integrate edge computing technology to complete rapid response of data

• Professional data management mechanism to provide data security

• Not limited by time and space, real-time equipment data acquisition system

• It can be seamlessly integrated with DNC, MES, APS, ERP and other systems

• Plans are more accurate and measures are more scientific

• According to the actual needs of users, personalized functions, interface customization

• Standing at a higher height, planning the future factory

• With the rich and convenient expansibility of the platform, it is implemented step by step to reduce the difficulty of the project

• Enterprise IT strategic planning, phased investment, small costs, large benefits

• Standardize production, processing and other equipment management

• Improve equipment production efficiency, reduce equipment investment

• Strengthen employee performance appraisal and improve the efficiency of quick response and handling of exceptions

• Improve key operations automation management, reduce the input of manpower and material resources

• According to the principle of lean production, the flexible production mode is established

• According to the job task requirements, an optimal structure is formed by itself

• Quickly respond to exceptions and order changes, and plan the whole process without worry

• Human-computer interaction, simplified operation and data analysis are realized

• Set mobile Internet, point-to-point information transmission and other functions in one

• Realize the interconnection of personnel, equipment and information, and achieve agile response to things

• The ZQ DPS system automatically prompts daily BOM changes

• The real-time changes of virtual parts are reflected in the sorting, and the BOM is flexibly changed

• Shift management, system operation fixed personnel positions

• Storage location management, storage location and material corresponding, and has priority

• One yard in the end, the whole process of material traceability, operation personnel traceability

• Quality control point migration, complete supplier basic inspection

• Upload supplier delivery inspection records

• Inspection records are attached to shipment

• Realize the whole manufacturing process quality management of "incoming material quality inspection - process quality inspection - finished product quality inspection - after-sales quality"

• Set up standard quality system and control production process based on quality dimension

• Real-time analysis and display of quality KPI, find quality problems and formulate quality solutions

• Monitor critical equipment to ensure energy supply

• Calculate and analyze energy consumption level and energy use efficiency

• Realize energy cost sharing and provide energy consumption bills

• Collect and establish energy consumption data kanban board in real time

• Break system barriers and build industrial big data

• The integration and centralization of services are realized through enterprise service Bus

• Connect flexibly with standard interfaces for true on demand

• Kanban KPI's have global control

• KPI can be viewed under different roles through tile and drag configuration

• Graphical data to give you visibility into the repository

• The system realizes the warehouse management mode of "one item and many items", which greatly facilitates the material management of "discrete" enterprises and avoids the waste of cargo space

• Material, equipment, packaging, factory information, role personnel, customer file information and other system control, through efficient middle technology, fast configuration, not leaving a detail

• The storage information is automatically triggered, which reduces the passive discovery of information to be inspected by quality inspectors and improves the storage efficiency

• Support flat library, shelf, stereoscopic library and other types of storage forms

• Using the flexible safety stock policy function, combined with ZQ-APS, the intelligent early warning of materials is realized

• Purchasing and receiving goods, fast warehousing, incoming material quality inspection, shelf warehousing, warehouse management, plan outbound, return and reverse warehousing, everything

• FIFO system multi-logic combination, so that the material always keep "fresh", let you out of the warehouse time "sober"

• Material requirements and outbound action seamless docking, the terminal is your outbound tool

• Omni-channel data pool, one-stop collection and monitoring of business indicators

• Large screen visualization of data, more intelligent control scene experience

• Provide a complete library of graphical interface components based on HTML5

• A complete set of 3D graphics engine, directly linked to the database, production line digital twin

• You can easily build modern, cross-desktop and mobile enterprise applications

• Understand the cause of data anomaly, manage the cockpit and control the overall situation

• Business data KPI, drag-and-drop operation, independent analysis, enabling analytical thinking

• Mobile BI, let the decision in the "palm" grasp, anytime and anywhere for managers to see the production situation, command decision-making

• AI prediction, business-oriented augmented intelligent analysis, and cooperate with the university's own data science team to create deep application scenarios such as sales forecasting, intelligent diagnosis, and trend analysis

• Our strengths: end-to-end service capabilities

• Xinhai Zhiqiao has strong ability to support strategic and business consulting, digital system platform construction, OT technology integration, operational decision-making and project completion

• Comprehensive coverage from intelligent manufacturing planning to software implementation and deployment, hardware integration, and the final realization of digital business value

• Adhering to the integration concept of starting from management and finally digitalization, we have completed a deep insight into the industry and business

• Accurately understand customer needs and business demands, and play a neutral role as a consultant

• Consistently provide customers with highly valuable digital solutions

• With rich project experience, Xinhai Zhiqiao has accumulated more than 100 practical cases

• It has set up representative demonstration pilot projects and benchmark factory projects of the Ministry of Industry and Information Technology throughout the country

• Relying on rich project experience, we will continue to develop and innovate

• Through data interaction, interface service and other technologies, the system achieves the coordination of planning material delivery and logistics distribution

• Improve the delivery timeliness, logistics distribution accuracy, reduce the backlog of line side materials